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PLC for Ice Cream Cup/Cone Filling Machine

This PLC system features a vibrant 7-inch (320 x 240 pixels) TFT touch screen, providing an intuitive and user-friendly interface for the ice cream cup and cone filling machine. It is integrated with a Combi IO card that includes both digital and analog I/Os. Optional servo-driven cam indexing is available for precise control of motion.

Key functions are managed through timers, allowing synchronization without the need for an encoder, making parameter settings easy and user-friendly. The PLC controls the following key operations:

• Cup Insertion
• Pencil Filling
• Cone Closure
• Sensing
• Chocolate Topping
• Product Discharge
• Bottom Chocolate Filling
• Dry Nut Topping
• Ice Cream Filling
• Lid Placing

Each station can be individually turned ON, OFF, or disabled as needed. The system also provides real-time temperature display and control of the chocolate tank. A six-digit totalizer and a four-digit batch counter are included for precise production monitoring.

Additional features include recipe storage with alphanumeric names, enabling quick selection and setup of production parameters based on cup or cone size. Comprehensive production data logging is available, including hourly, daily, and monthly logs, along with interlock history for easy troubleshooting and analysis.

Automatic Continuous Ice Cream Freezing Controller

This description outlines the specifications of an Automatic Continuous Ice Cream Freezing Controller with a 7” Color TFT Touch Screen. The controller utilizes a PLC (Programmable Logic Controller) with both analogue and digital inputs and outputs. Here’s a detailed breakdown:

Display:

• 7” Color TFT Touch Screen for user interaction.
• Analogue Inputs:
  • Mix Inlet Temperature
  • EMF Meter
  • Cylinder Pressure
  • Dasher Current
  • Suction Pressure
  • Discharge Pressure
  • Ice Cream Temperature
  • Air Instrument
• Analogue Outputs:
  • Air Flow
  • Dasher Speed
  • Compressor Speed
  • Mix Pump Speed
  • Ice Cream Temperature
  • Pump Speed
• Digital Inputs:
  • V Relay
  • Compressor Trip
  • Low Pressure (LP) Trip
  • High Pressure (HP) Trip
  • Emergency Stop
  • Cycle Start
• Digital Outputs:
  • DCV1
  • DCV2
  • RSV
  • Hot Gas Control
  • Compressor Variable Frequency Drive (VFD)
  • Dasher VFD
  • Mix Pump VFD
  • Product Pump VFD

Additional Features:

• User-friendly Parameter Setting: Allows easy configuration and control of the system parameters.
• Software Calibration: Includes calibration features for both analogue inputs and outputs, ensuring precise control and monitoring.

This controller is designed to provide efficient and precise control for continuous ice cream freezing processes, with a focus on ease of use and reliability.

PLC for Continuous Ice Cream Freezer: Features, Specifications, and Applications

Our PLC for continuous ice cream freezers is designed to deliver precise control and automation for ice cream production lines. Equipped with a user-friendly interface, multiple function controls, and advanced monitoring capabilities, this PLC enhances the performance and efficiency of ice cream freezers, making it ideal for various production capacities.

Key Features:

• Display and Interface: Features a large 16 x 2 LCD display with a 13-key keypad for easy operation and real-time monitoring of freezer functions.
• Function Controls: Provides control functions for essential components, including pump, dasher, compressors 1 and 2, RSV 1 and 2, and hot gas, allowing comprehensive control of the freezing process.
• Inbuilt Digital I/Os and CT Monitoring: Integrated digital inputs/outputs and a current transformer (CT) for monitoring dasher amperage, ensuring precise performance tracking.
• User-Friendly Parameter Setting: Intuitive parameter setting capabilities for quick adjustments, enabling operators to fine-tune the machine for optimal ice cream consistency and quality.
• Machine Compatibility: Suitable for continuous ice cream freezers with capacities of 200, 400, 600, and 1000 liters, providing scalable control solutions for different production needs.

Application Area:

• Ideal for ice cream manufacturers seeking enhanced control, monitoring, and automation of their continuous ice cream freezers, ensuring consistent quality and efficient production.

Upgrade your ice cream production line with our advanced PLC to achieve superior control, increased efficiency, and reliable performance in your freezing process.

PLC for Tapping Machine

Our PLC for Tapping Machines is engineered to provide precise control and automation for tapping operations, ensuring enhanced productivity and operational efficiency. Designed for both ease of use and reliable performance, this PLC offers flexible functionality to meet the demands of various tapping applications.

Key Features of PLC for Tapping Machine:

• MMI Size: Compact 144×144 mm interface for efficient space utilization and seamless integration into existing systems.
• Display: Equipped with a 16×2 LCD display for clear and easy-to-read machine status and operational data.
• Keypad: Features a 12-key keypad for intuitive control and quick adjustments during operation.
• Pressure Care Sensing: Includes a provision for pressure care sensing input, allowing for precise monitoring and control of pressure during the tapping process.
• Forward/Reverse Timer: Built-in forward and reverse timer functionality to ensure accurate cycle timing for improved tapping performance.

This PLC for Tapping Machines is a robust, cost-effective solution designed to improve efficiency, precision, and safety in tapping operations.

Our PLC for pearl fixing machine is designed to enhance the efficiency and precision of pearl attachment in garment and accessory manufacturing. With a user-friendly interface, customizable control settings, and robust construction, these PLCs provide reliable and accurate control for automated pearl fixing processes.

Key Features:

• Compact User Interface: Designed with a compact 144 x 144 x 90 mm interface that fits seamlessly into machine panels, optimizing workspace and accessibility.
• Clear Display: Features a 20 x 4 LCD display that provides clear and detailed information, ensuring easy monitoring and operation.
• Membrane Keyboard: Equipped with a 12-key membrane keyboard for smooth navigation and quick access to control settings.
• Digital Inputs: Includes 2 digital inputs for foot switches, allowing precise control of machine operations.
• Digital Outputs: 4 digital outputs control critical functions such as push pearl cylinder, push pin cylinder, vacuum valve, and vibrator motor, ensuring accurate and efficient performance.
• Analog (PWM) Outputs: Features 2 analog (PWM) outputs to control the pearl motor and laser light, providing precise speed and intensity adjustments.
• Flexible Timer Settings: Offers 5 configurable timers for push pearl, push pin, pearl wait, pearl motor off delay, and vibrator motor off delay, allowing tailored control of the machine cycle.
• Operational Modes: Supports both manual and auto modes, giving operators flexibility in controlling the pearl fixing process based on production requirements.

These PLCs are specifically engineered to meet the needs of pearl fixing machines, delivering reliable, high-quality performance that enhances the efficiency and precision of your manufacturing operations. Ideal for textile and accessory industries, our PLCs ensure consistent, repeatable results in every application.