PLC for Jet Dyeing Machine

Looking for an affordable yet powerful automation solution for your machines? The JDYEkon – PLC for Jet Dyeing Machine is designed to deliver high performance and flexibility for modern industrial needs. It features an intuitive color touchscreen interface, USB support, and other advanced technologies to ensure seamless operation. It’s perfectly suited for demanding industrial environments. The internal I/O system allows the JDYEkon to be precisely tailored to various dyeing applications — whether for yarn, fabric, or other materials – providing the ideal balance between functionality & cost Efficiency

Key Features:

# Technology
        Control : Indigenous micro-controller based of art equivalent technology
        Memory : Reliable flash / E2prom for program / data retention
        Inputs/Outputs : Protected using op to isolation
        Power Supply : Efficient SMPS to withstand voltage variations
# Economical solutions to cater entire range – Conventional to full featured Machines
# Proven through years of reliable operations
# Display : 16 X 2 Lcd Display // 7” Touch Graphical Screen
# Most compact hence effective space utilisation
# Accurate timings, Fast response provides consistent performance & hence improved
# Reduces electrical maintenance / down time hence ensures better productivity
# Easy one to one wiring for all inputs / outputs hence both time & cost effective installation
# All external connections through detachable connectors
# Channel Din rail card mounting
# Expandable Digital Inputs / Outputs, Analogue Inputs / Outputs & Pulse input for Flow meter
# Operation Mode: Auto / Manual / Hold
# Auto operation of liquor heating/cooling for main vessel
# Pressurising / Depressurising of main vessel
# Fill / Drain / Rinse off main vessel as well as color tank
# Transfer of color chemical from main vessel to color tank or vice versa
# Messaging of functions on all screens.
# Operator call facility for loading/unloading, sampling, chemical addition, dyes addition, end of program, fabric entanglement.
# Linear transducers for level indication
# Required Permanent program each of 100 steps
# Extensive input / output / temperature test facility
# Indications at various level for diagnostics
# Data logging & analysis : Hourly production for last 24 hours
# RS 232 / RS 485 Serial interface
# Analog output for dosing
# Safety Password Protection for engineering parameter

PLC for Ice Cream Candy Making Machine

This description provides details of a PLC for Ice Cream Candy Making Machine that is equipped with advanced features for precise control and efficient production. Here’s a detailed breakdown:

Display:

• Rich Color Graphical 10” TFT Touch Screen with a resolution of 800×600 pixels for enhanced user interaction.

PLC Features:

• Interfaced with IO Cards: Incorporates both digital and analogue IOs for versatile control and monitoring.
• Servo Driven Conveyors:
  • Main Conveyor
  • Auxiliary Conveyor
  • Transfer Conveyor
  • Each station can be individually turned ON, OFF, or disabled.
• Temperature Control:
  • Actual Temperature Display & Control specifically for the Chocolate Tank.
• Counters:
  • Six Digit Totalizer for cumulative counts.
  • Four Digit Batch Count for tracking individual batches.
• Recipe Storage:
  • Allows storage of recipes with alpha-numeric names for easy retrieval and consistency in production.
• Production Data Logging:
  • Logs production data on an hourly, daily, and monthly basis.
  • Keeps a history of interlocks for troubleshooting and analysis.

Required Functional Provisions for PLC for Ice Cream Candy Making :

• Filler 1/2/3: For different stages or types of filling.
• Pencil Filler: Specialized filling option.
• Evacuation: Removing air or unwanted material.
• Thawing: Controlled thawing process.
• Stick: Stick insertion function.
• Packing: Packaging of the ice cream candies.
• Dipping: Coating the candies, often in chocolate.
• Washing: Cleaning of machinery or products.
• Extraction: Removal of finished products.
• Release: Final stage for product dispatch.

This PLC system is designed to optimize the ice cream candy making process, offering precise control, flexibility, and detailed data logging for enhanced production efficiency.

PLC for Injection Moulding Machine

Enhance your injection molding operations with our advanced Only Touch Screen PLC for Injection Moulding Machine (Programmable Logic Controller).

Key Features:

• Rich Color Display: The system features a without Keypad 12.1″ Touch TFT display with a resolution of 800 x 600, providing clear and vibrant visuals.
• Dual CPU System:
  • 8-bit / 100 MIPS CPU: This efficient CPU ensures smooth machine operations.
  • 32-bit ARM Cortex-M3 CPU: Furthermore, this processor powers the smart graphical user interface (GUI).
• Language Support: The PLC supports English, Hindi, and Gujarati, making it user-friendly for diverse operators.
• Euromap 67 Standard: Additionally, this standard interface for IMM robots is readily available for seamless integration.
• Adaptive PID Control: The PLC supports up to 16 zones with adaptive PID or percentage heat control, making it suitable for double color injection molding machines.
• In-Built 8 GB SD Card: The SD card stores essential data, including:
  • Last 10,000 shot data
  • 365 days of hourly and daily data
  • Last 10,000 interlock history, and
  • 10,000 program change history
• USB Interface: The USB interface simplifies sequence programming; moreover, it allows easy upload and download of recipes and production data.
• Compact Combi IO Interface: The compact design includes a single card IO interface, thus optimizing space.

• Recipe Storage: You can store up to 200 recipes with alphanumeric names for quick access.
• Smart IoT Connectivity (Optional): The 10/100 Mbps Ethernet interface enables data logging to a remote server, thereby enhancing monitoring capabilities.
• Optional Modules: Furthermore, additional modules are available for stepper motor-based proportional valves and rotary encoders.

Application Area such as:

• Horizontal Injection Molding Machine
• Vertical Injection Molding Machine
• Retrofitting of any type of Injection Molding Machine

PLC for Blow Molding Machines

with this advanced designed Blow Moulding Machine PLC, Elevate your blow molding operations for precision and efficiency. This system combines cutting-edge technology with robust features to meet the demands of modern manufacturing, ensuring optimal performance and reliability in various applications.

Key Features for Blow Moulding Machine PLC

• 7” Touch Graphical Screen PLC:

  First and foremost, the system features a user-friendly 7” touch graphical screen. This vibrant display offers an intuitive interface that simplifies navigation and allows operators to make quick adjustments. Additionally, the graphical representation of data enhances readability, making it easier to monitor machine performance at a glance.

• Robust & Compact Molded Housing:

  Moreover, We house the PLC in a robust and compact molded enclosure, ensuring exceptional durability in demanding environments. This rugged design protects the internal components from dust, moisture, and mechanical impacts, ultimately extending the life of the controller.

• 200 Alpha-Numeric Recipes (Mold Memory):

  With the capability to store up to 200 alpha-numeric recipes, this PLC enables operators to quickly access and switch between different mold settings. As a result, you can streamline production processes, reduce setup times, and minimize the risk of errors during operation. Manufacturers that frequently change production runs find this feature especially beneficial.

• Expandable IO Combi Card for Blow Moulding Machine PLC :

  Furthermore, the system includes an expandable IO combi card, offering unparalleled flexibility for future expansions. This feature allows you to easily add additional inputs and outputs as your production requirements grow, ensuring that your system remains adaptable and efficient.

• Option for Parison Control:

  You also have the option for parison control, which enhances the precision of the blow molding process. This feature ensures that the parison, or plastic tube, is accurately controlled during the molding cycle, resulting in improved product quality and reduced material waste.

• Hourly / Daily / Monthly Production Data Storage for Blow Moulding Machine PLC :

  In addition, the PLC provides robust production data storage capabilities, tracking hourly, daily, and monthly production statistics. This functionality enables you to effectively monitor and analyze production performance, enabling you to identify trends, optimize processes, and improve overall efficiency.

• SD Card / Ethernet / USB Interface (Optional):

  Finally, we offers optional SD card, Ethernet, and USB interfaces for convenient data transfer and connectivity. These options facilitate easy integration with other systems and enable seamless sharing of data for reporting and analysis.

Best Application for Blow Moulding Machine PLC

Our PLC is ideally suited for both single and double-station blow molding machines. Its advanced features cater to a wide range of applications, including the production of bottles, containers, and other hollow plastic products. Whether you are operating a small-scale facility or a large production line, we provides the reliability and performance needed to enhance your manufacturing processes.

Conclusion

In summary, our PLCs for blow molding machines deliver powerful solutions that enhance efficiency, control, and productivity. With a user-friendly interface, robust design, and comprehensive features, these PLCs significantly improve your manufacturing operations. Invest in our PLCs today and experience the benefits of cutting-edge technology in your blow molding processes!

Our PLC for PET Stretch Blow Moulding Machine is engineered for both semi-automatic and fully automatic operations, delivering precision, flexibility, and robust performance. Featuring a 7” touch graphical screen display, this PLC ensures user-friendly operation and real-time monitoring, enhancing the efficiency of the molding process.

Key Features:

• Touch Screen Display: A large 7” graphical touch screen for intuitive control and easy access to machine data.
• Compact & Robust Housing: Durable, compact design for reliable long-term operation in industrial environments.
• Mold Memory: Store up to 200 alphanumeric recipes (mold memory), making it ideal for versatile production lines.
• Expandable I/O Combi Card: Offers flexibility with support for infrared heater zones, ensuring optimal heating and molding.

• Firing Angle Heating Control: Manage up to 12 zones of 2 kW infrared heaters for precise temperature control during the molding process.
• Indexing Option: Optional indexing feature available for smoother operations and improved machine performance.
• Data Storage: Keep track of hourly, daily, and monthly production data with easy storage and retrieval options.
• Interfaces: Equipped with optional SD card, Ethernet, and USB interfaces for seamless data management and integration with other systems.
• Best for Semi & Fully Auto Machines: This PLC is perfectly suited for semi-automatic and fully automatic PET stretch blow molding machines, providing cost-effective solutions without compromising performance.

Our PLC offers advanced control and monitoring, making it the perfect choice for manufacturers looking to improve productivity and product quality in PET stretch blow molding applications.

PLC for Ice Cream Cup/Cone Filling Machine

This PLC system features a vibrant 7-inch (320 x 240 pixels) TFT touch screen, providing an intuitive and user-friendly interface for the ice cream cup and cone filling machine. It is integrated with a Combi IO card that includes both digital and analog I/Os. Optional servo-driven cam indexing is available for precise control of motion.

Key functions are managed through timers, allowing synchronization without the need for an encoder, making parameter settings easy and user-friendly. The PLC controls the following key operations:

• Cup Insertion
• Pencil Filling
• Cone Closure
• Sensing
• Chocolate Topping
• Product Discharge
• Bottom Chocolate Filling
• Dry Nut Topping
• Ice Cream Filling
• Lid Placing

Each station can be individually turned ON, OFF, or disabled as needed. The system also provides real-time temperature display and control of the chocolate tank. A six-digit totalizer and a four-digit batch counter are included for precise production monitoring.

Additional features include recipe storage with alphanumeric names, enabling quick selection and setup of production parameters based on cup or cone size. Comprehensive production data logging is available, including hourly, daily, and monthly logs, along with interlock history for easy troubleshooting and analysis.