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INJkon - Controller for Injection Molding Machine

SMold Series Controllers are multi functional controllers, incorporating micro controller, and are most versatile & cost efficient, optimally designed to best suit the automation needs of plastic molding machines.

Features	Maestro	Economy

User Interface	320X240 Mono LCD/ 60 Keys membrane	20X4 LCD/ 32 Keys membrane
Modes	Auto/ Semi Auto/ Hand/ Dieset/ Purge
Temperature	Eight PID Temperature control ( Heat / Cool ) Zones
Temperature	Two % Heat zones
Programmable function	Mold - Machine ejector/ Airjet/ Unscrew/ Multistage injection/ Refilling/Suckback
Programmable function	Three Core	Duel Core
Two stage Locking	Yes
Screw RPM indication	Yes
Selectable boost output	Mold/ Injection/ Refill/ Ejector/ Core
Selectable boost output	Carriage/ Suck back / Mold height	No
Software calibration	Temperature
Software calibration	Analog Input/ Analog Output	No
Programmable Hi Lo alarms	Temperature
Safety : Machine	Cold Start prevention/ Oil temperature/ Screw RPM/ Cycle time limit/ Motor delta
Safety : Machine	Motor Over load	No
Safety : Mold	Mold Safety/ Min-Max mold height limits/ Core/ Ejector
Safety : Operator	Guard safety/ Emergency/ Manual override
Mold memory	50 Nos	25 Nos
Purge	Auto / Manual	Manual
Auto Die set	Yes	No
Auto Heat on	Yes	No
Combined refilling	Yes	No
Carriage swivel	Yes	No
Analog input	Yes	No
Encoder input	Yes	No
Transferable inputs / outputs	4 Nos Digital Inputs / Outputs	No
Main motor ON/OFF on keypad	Yes	No
Shot monitor	Yes	No
Real time clock	Yes	No
Data logging & analysis	Hourly production data for last 24 hours	No
	Daily production data for last 30 days	No
	Memory for last 100 interlocks	No
password protection	3 Level	No

Specifications

Input
Power	24 Vac / Vdc ± 10%
	Consumption 10 VA max.

Control
Digital	10-30 Vdc, 30 mA
Thermocouple	J or K type (Ungrounded)
Analogue	0-10 Vdc / 50 mA
Response Time	10 ms

Output
Digital	Open collector
	24 Vdc / 30 mA
Analogue	0-10 Vdc / 50 mA

Environment
Temperature	0-50 ºC
Humidity	5-95% Rh, Non condensing

Dimension
Economy	282mm(H) X 133mm(W) X 87mm(D)
Mastero	315mm(H) X 205mm(W) X 107mm(D)

INJkon Ordering information

INJkon R/DI/DO/VI/VO/L/
R:model code	00	20 X 4 LCD with i2c CPU
R:model code	01	320 X 240 LCD Screen with i2c CPU
DI-XA-XB: Digital Input	DI	Digital Input
	X	Number of Digital Input - 00 to 64
	A	NPN-NO Type
	B	PNP-NO Type
DO-XA-XB-XC: Digital Output	DO	Digital Output
	X	Number of Digital Output - 00 to 64
	A	24VDC
	B	SSR 230VAC
	C	SSR 110VAC
	D	Firing Angle SSR Output
VI-XA-XB-XC-XD-XE: Analog Input	VI	Analog Input
	X	Number of Analog Input - 0 to 8
	A	J Type Thermocouple
	B	K Type Thermocouple
	C	Linear Type Analog Input (0-10VDC)
	D	Incremental Encoder
	E	Absolute Encoder
VO-XA-XB-XC: Analog Output	VO	Analog Output
	X	Number of Analog Output - 0 to 8
	A	0-10VDC Output (Maximum 20mA)
	B	1.5A Amplifier card
	C	3.0A Amplifier card
	D	Interface Stepper Motor base Proportional Valve (8bit resolution)
	E	0 to +/-10VDC Output (Maximum 20mA) (Two Wire)
L: 25 Pin D Type Cable Length	A	1.5 Meters
	B	2.5 Meters
	C	3.5 Meters
	D	4.5 Meters
	E	Customised
Example : INJkon 00/DI-16A-8B/DO-8A-8B-8C/VI-8A-1C-1D-1E/VO-4A-2B-2C/C/

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